Land Finding, Acquisition, and Development

At Rakhumai Engineering Services, we offer comprehensive solutions for land finding, acquisition, and development, tailored to meet the unique needs of the food processing industry. Our expertise ensures that your project begins with the perfect foundation

  • Land Finding: We leverage our extensive network and industry knowledge to identify prime locations that meet your specific requirements and strategic goals.
  • Acquisition: Our team handles all aspects of the acquisition process, from negotiations to legal formalities, ensuring a smooth and hassle-free experience.
  • Development: We provide end-to-end development services, transforming acquired land into fully operational sites equipped with the necessary infrastructure and facilities to support your food processing operations.
  • Chartered Civil Engineer Verification

Benefits of Land Survey Relevant details you can obtain from property survey include:

  • A property's precise boundaries.
  • Any slopes or other geographic features which could impact Land's use.
  • The location of easements and utilities.
  • If any of the lands are in a floodplain.

Basis of Design

  • Product Finalization
  • Raw Material Analysis
  • Production Capacity Planning
  • Machinery Selection
  • Manufacturing Process Design
  • Forward & Backward Linkage Strategy

At Rakhumai Engineering Services, the Basis of Design (BoD) serves as the cornerstone for every project, ensuring alignment between your vision and technical execution. Designed specifically for the food processing industry, our BoD process bridges the gap between your requirements and optimal engineering solutions, setting the stage for a successful project outcome.

At Rakhumai Engineering Services, we specialize in delivering end-to-end solutions for the food processing industry. A critical foundation for any successful project is selecting the right location, and our Land Selection subservice ensures you have the perfect site to launch your operations. At Rakhumai Engineering Services, our vision is to be a trusted partner in the food processing industry, delivering innovative engineering solutions that empower businesses to achieve operational excellence.

Architectural Service

At Rakhumai Architectural Services, we provide comprehensive solutions tailored to bring your visions to life. Our expertise spans a wide range of architectural needs, ensuring every project is handled with precision, creativity, and sustainability.

Material Selection

We assist in choosing the most suitable materials, balancing aesthetics, durability, and cost-effectiveness for your project.

Site Analysis:

By evaluating site conditions, environmental factors, and local regulations, we ensure optimal planning and execution.

Conceptual Design:

Our innovative approach transforms your ideas into practical, visually stunning designs that reflect your unique preferences.

Design Development:

We refine initial concepts, integrating functionality, technical details, and your feedback to create cohesive and actionable plans.We refine initial concepts, integrating functionality, technical details, and your feedback to create cohesive and actionable plans.

Construction Administration:

From groundbreaking to project completion, we oversee construction activities to ensure quality, adherence to timelines, and compliance with designs.

Interior Design:

With a focus on functionality and elegance, our interior solutions breathe life into spaces, creating harmonious environments tailored to your needs.

Sustainable Environmental Design:

We prioritize eco-friendly practices, integrating energy-efficient and sustainable solutions to reduce environmental impact.

Renovation and Restoration:

Breathing new life into old spaces, we specialize in preserving heritage while modernizing functionality and aesthetics.

Visualization and Rendering:

Our cutting-edge 3D rendering services provide realistic previews of your project, allowing for precise decision-making and refinements.

Post-Occupancy Evaluation:

After project completion, we assess functionality and user satisfaction, ensuring the design performs as intended and meets client expectations.

Building Design Phase

At Rakhumai Architectural Services, we offer end-to-end solutions for your building design and development needs, ensuring precision, efficiency, and client satisfaction.

Building Design Phase:

We meticulously plan and develop building designs that align with your vision, functional requirements, and regulatory standards, creating a strong foundation for your project.

Preparation of Civil Layout:

Our team crafts detailed civil layouts, ensuring optimal use of space while maintaining structural integrity and aesthetic appeal.

Calculation of Civil Estimate:

Accurate cost estimation is a cornerstone of our process, helping you budget effectively and avoid unforeseen expenses.

Verification from Chartered Civil Engineer:

To ensure compliance with structural safety and regulatory requirements, we collaborate with certified Chartered Civil Engineers for expert verification of all designs.

Modification in Existing Civil Layout:

Whether upgrading or reconfiguring existing layouts, we deliver innovative and practical modifications tailored to your evolving needs.

Machinery Selection

At Rakhumai Engineering Services, we specialize in helping you choose the right equipment to meet your specific needs in the food processing industry. Our expertise ensures that you select the most suitable machinery for your operations, maximizing efficiency, quality, and safety. Here are some of the key types of equipment we assist with

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  • IQF (Individual Quick Freezing): For rapidly freezing individual pieces of food to preserve texture, flavor, and nutritional value.
  • Blast Freezer: For quick and efficient freezing to ensure food safety and extend shelf life.
  • Plate Freezing: For uniform and efficient freezing of food products, ideal for large-scale production.
  • Freezing: For optimal preservation of various types of food products.
  • Drying: For removing moisture from food products to enhance shelf life and reduce storage costs.
  • Lyophilization (Freeze Drying): For freeze-drying food products to maintain nutritional content and flavor.
  • Dehydration Line: For efficient moisture removal from a wide range of food products.
  • Steriliztion Line: For steriliztion and preserving ready-to-eat meals and other products.
  • Aseptic Line: For ensuring food safety and extending shelf life without preservatives.
  • Ready-to-Eat Line: For efficient processing, packaging, and quality control of ready-to-eat meals.

Preparation of Implementation Schedule

At Rakhumai Engineering Services, we understand that a well-prepared implementation schedule is critical for the success of food processing projects. Our process involves carefully analyzing project requirements, defining milestones, and allocating resources to ensure smooth and timely execution.

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By aligning tasks with client expectations and anticipating potential challenges, we create a roadmap that enhances coordination and minimizes delays. With a focus on precision and accountability, our implementation schedules help deliver efficient, high-quality results that meet the unique demands of the food processing industry.

Vendor Selection & Management

At Rakhumai Engineering Services, we prioritize a meticulous and strategic approach to vendor selection and management to ensure the highest standards in the food processing industry. Our process is designed to establish reliable partnerships that drive efficiency and quality in every project.

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  • Identification & Verification of Vendors: We conduct thorough market research to identify vendors who align with our specific project requirements. This is followed by a detailed verification process to assess their credibility, capabilities, and compliance with industry standards. Our rigorous approach ensures that only the most qualified vendors become part of our network.
  • Contract Negotiation: Our team excels in crafting clear and comprehensive contracts that outline expectations, deliverables, timelines, and financial terms. By focusing on transparency and mutual understanding, we build agreements that protect the interests of both parties while fostering long-term collaboration.
  • Communication and Relationship Building: We emphasize continuous and open communication with our vendors to maintain strong relationships. By fostering trust and mutual respect, we create a collaborative environment where vendors are not just service providers but valued partners in delivering exceptional results for our clients.

Site supervision

At Rakhumai Engineering Services, we provide comprehensive site supervision to ensure the successful execution of food processing projects. Our hands-on approach focuses on maintaining quality, adhering to timelines, and achieving project goals through regular and expert oversight.

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  • Weekly/Fortnightly/Monthly Site Visits: Depending on the project scope and requirements, we conduct site visits on a weekly, fortnightly, or monthly basis. These visits are crucial for monitoring progress, addressing on-site challenges, and ensuring alignment with project plans and client expectations.
  • Expertise Site Visits: Our site supervision services are supported by a team of experienced professionals, including food technologists, project coordinators, and engineers. These experts provide in-depth assessments, technical guidance, and innovative solutions to optimize project execution and ensure compliance with industry standards.

Preparation Of progress report

We prioritize transparency and accountability through detailed progress reporting. Our reports provide a clear overview of project milestones, timelines, and resource utilization, ensuring stakeholders stay informed at every stage.

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  • Evaluating the Working of the Project: Our team conducts thorough evaluations to assess project performance, identify bottlenecks, and ensure tasks are progressing according to plan. This involves monitoring key performance indicators, verifying quality standards, and aligning ongoing activities with project objectives.

Value Engineering

At Rakhumai Engineering Services, our value engineering approach focuses on optimizing resources, reducing costs, and enhancing the overall efficiency of food processing projects. We aim to deliver maximum value without compromising on quality or functionality.

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  • Machine Engineering: We specialize in the design, selection, and optimization of machinery to meet specific project needs. By analyzing performance, energy efficiency, and integration capabilities, we ensure that the machinery enhances productivity while maintaining cost-effectiveness.
  • Designing of Utility Space: Our team excels in designing utility spaces that are both functional and efficient. By considering workflow, space utilization, and compliance with food safety standards, we create layouts that support seamless operations and reduce operational costs.

Master Project Budget preparation

  • Assistance in Financial Data Tracking
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Documents & Handover Procedures

Guidance in Documentation:

At Rakhumai Engineering Services, we ensure seamless project completion with well-structured Documents & Handover Procedures. Our team meticulously prepares and organizes essential documentation, including technical manuals, compliance records, and operational guidelines, ensuring clarity and regulatory adherence.

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With a systematic handover process, we equip clients with the necessary resources for smooth operations and long-term efficiency. Our expertise ensures that every project meets industry standards, enabling businesses to transition seamlessly from execution to operation with confidence.

Man Power Supply

Organizational Structure - Manpower requirement analysis

At Rakhumai Engineering Services, we provide comprehensive manpower supply solutions tailored to meet the unique demands of the food processing industry. Our services ensure that businesses have access to skilled, semi-skilled, and unskilled workforce, enabling smooth operations and enhanced productivity.

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We also specialize in Organizational Structure & Manpower Requirement Analysis, helping companies identify the right workforce size, skill sets, and role distribution for optimal efficiency. By assessing current and future workforce needs, we assist in streamlining operations, reducing labor costs, and improving overall workforce management. Whether it’s staffing for production, maintenance, quality control, or administrative functions, our expertise ensures that businesses are well-equipped with the right talent to achieve sustainable growth and operational excellence.

  • Admin
  • HR
  • Production
  • Engineering
  • QA & QC
  • Procurement
  • Marketing
  • Store
  • R&D with Laboratory
  • Warehouse management
  • Data Analytics and Accounts

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Execution & Documentation

Execution & Documentation of Project as per GMP standards:

  • User Requirement Specs
  • Functional Specifications
  • Design Qualifications
  • Factory Acceptance Test
  • Installation Qualification
  • Operation Qualification
  • Satisfactory Acceptance Test
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Site Master File (SMF):

The Site Master File (SMF) provides an overview of the manufacturing facility, including infrastructure, quality management systems, and operational processes. It outlines compliance with regulatory standards to ensure product safety, efficacy, and consistency. This document serves as a reference for regulatory authorities during inspections and audits.

Certifications

At Rakhumai Engineering Services, we prioritize quality, safety, and compliance by adhering to globally recognized standards and certifications. Our expertise ensures that food processing businesses meet both national and international regulatory requirements, enhancing credibility, market access, and consumer trust.

Standards and Certifications (National International):

  • ISO 22000 – Food Safety Management System ensuring compliance with international food safety standards.
  • FSSAI – Certification by the Food Safety and Standards Authority of India for food quality and safety.
  • HACCP – Hazard Analysis and Critical Control Points, ensuring risk management in food production.
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  • BRC Food Certification – British Retail Consortium certification ensuring food safety and quality management.
  • Sedex Membership – Ethical compliance certification focusing on labor standards, health, and environmental impact.
  • FDA (U.S. Food & Drug Administration) – Ensuring food products meet U.S. regliatory and safety standards.
  • Halal Food Certification – Compliance with Halal food processing standards for global market access.
  • GMP (Good Manufacturing Practice) – Certification ensuring hygiene, quality, and safety in food production.
  • Utility Machinery Selection

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    Boiler, PRV, Chimney, Pipeline

    Design, installation, and maintenance of steam and pressure systems for optimal performance and safety.

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    Condensate Recovery System

    Enhancing energy efficiency by recovering and reusing steam condensate, reducing water and fuel costs.

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    Water Systems (Raw, RO + Rejection)

    Implementation of advanced water treatment systems for process efficiency and sustainability.

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    ETP & STP Plants

    Designing and optimizing Effluent Treatment Plants (ETP) and Sewage Treatment Plants (STP) to meet environmental regulations.

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    Air Compressor + Piping System

    Efficient air compression solutions to support industrial processes with minimal energy wastage.

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    Nitrogen Generator Plant

    On-site nitrogen generation systems to meet industrial requirements with reliability and cost-effectiveness.

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    Ammonia Plant for IQF

    Specialized ammonia-based refrigeration solutions for Individual Quick Freezing (IQF) applications in the food industry.

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    Drainage System

    Proper wastewater and stormwater management to maintain hygiene and operational efficiency.

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    Racking System

    Optimized storage solutions to maximize space utilization and streamline logistics.

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    Firefighting System

    Installation of fire suppression and prevention systems to ensure workplace safety and regulatory compliance.

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    Building Management (CCTV, EPBX)

    Integrated security and communication systems for efficient monitoring and operational control.

    Legal Compliances

    Legal compliances from various departments :

    • Maharashtra Pollution Control Board (MPCB) – Assistance in obtaining environmental clearances, pollution control certificates, and compliance with waste management regulations.
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    • Nagpur Metropolitan Region Development Authority (NMRDA) – Support in securing land use approvals, construction permits, and regulatory compliance for industrial and commercial projects.
    • Maharashtra State Electricity Distribution Company Limited (MSEDCL) – Guidance in obtaining power connections, load approvals, and compliance with electricity regulations.
    • Fire & Safety Permission – Ensuring compliance with fire safety norms, obtaining necessary permits, and implementing fire prevention systems.
    • Department of Legal Metrology Maharashtra – Assistance in approvals related to measurement and weighing standards, ensuring adherence to metrology laws.

    Master Project Budget Preparation

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    Production Capacity Calculations :

    1 Finish Goods (FG) = 2 tons
    2 Yield percentage = 48%
    3 Raw material required (RM) = 4.2 tons
    4 Working shift = 8 hour / day
    5 Production per day (1 shift) = 2 tons x 8 hr = 16 tons
    6 Production per day (2 shifts) = 32 tons / day
    7 Production per month (26 days) = 832 tons / month
    8 1 pallet = 1.5 tons ∴ 832 / 1.5 = 555 pallets
    9 1 container holds 27 tons load = 18 pallets per container
    10 555 pallets / 18 pallets = 31 containers

    Approx. Project Cost :

    2 Ton / hour IQF PROJECT
    Total Civil cost ` 2,20,00,000/-
    PEB work cost ` 2,10,00,000/-
    Puff panel work cost ` 1,00,00,000/-
    Utility work cost ` 5,92,93,220/-
    Electricity work cost ` 1,52,16,744/-
    Production Machinery & Equipment cost ` 5,38,63,760/-
    TOTAL PROJECT COST ` 18,13,73,724/-

    Post Production

    At Rakhumai Engineering Services, we specialize in sustainable waste management solutions that transform industrial and food waste into valuable products. Our ‘Waste Material to Product’ Line focuses on innovative, eco-friendly processes that not only minimize waste but also create useful resources for various industries. By implementing these solutions, businesses can achieve environmental sustainability, reduce waste disposal costs, and contribute to a circular economy.

    ‘Waste material to Product’ Line:

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    • Compost line from food waste: Converting organic food waste into nutrient-rich compost, enhancing soil fertility and promoting sustainable agriculture. This eco-friendly solution reduces landfill waste, lowers carbon emissions, and supports organic farming initiatives.
    • Livestock food from waste: Processing food waste into high-quality livestock feed, ensuring efficient resource utilization while reducing dependency on traditional feed sources. This approach not only benefits the agricultural sector but also helps in cost-effective and sustainable animal nutrition.
    • Ethanol plant from waste: Utilizing agricultural and food processing waste to produce ethanol, a renewable biofuel that reduces reliance on fossil fuels. This process supports clean energy initiatives, reduces greenhouse gas emissions, and contributes to a sustainable fuel economy.
    FAQ's

    Frequently Asked Questions

    What services does Rakhumai Engineering & Services provide?

    We offer end-to-end project management solutions for the food processing industry, including site selection, planning, designing, equipment sourcing, installation, and operational support.

    Which industries do you cater to?

    Our primary focus is the food processing industry. However, we also provide solutions to businesses requiring industrial project management and sustainable manufacturing support.

    How does your process work?

    Our process begins with understanding your business goals and requirements. We then develop a tailored plan covering every phase, from site acquisition and layout design to implementation and commissioning.

    Do you provide custom solutions?

    Yes, we specialize in creating custom solutions tailored to the unique needs of each client, ensuring optimal efficiency and results.

    Can you help us achieve sustainable operations?

    Absolutely. Sustainability is at the core of our services. We implement eco-friendly practices and energy-efficient solutions to help you achieve long-term growth.

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